0

Full Content is available to subscribers

Subscribe/Learn More  >

Control of Process Settings for Large-Scale Additive Manufacturing With Sustainable Natural Composites

[+] Author Affiliations
Yadunund Vijay, Naresh D. Sanandiya, Stylianos Dritsas, Javier G. Fernandez

Singapore University of Technology and Design, Singapore, Singapore

Paper No. DETC2018-85994, pp. V004T05A019; 11 pages
doi:10.1115/DETC2018-85994
From:
  • ASME 2018 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference
  • Volume 4: 23rd Design for Manufacturing and the Life Cycle Conference; 12th International Conference on Micro- and Nanosystems
  • Quebec City, Quebec, Canada, August 26–29, 2018
  • Conference Sponsors: Design Engineering Division, Computers and Information in Engineering Division
  • ISBN: 978-0-7918-5179-1
  • Copyright © 2018 by ASME

abstract

We present an additive manufacturing system for 3D printing large-scale objects using natural bio-composite materials. The process, affine to the Direct Ink Writing method, achieves build rate of 2.5cm3/s using a precision dispensing unit mounted on an industrial six-axis robot. During deposition the composite is wet and exhibits thixotropy. As it loses moisture it hardens and shrinks anisotropically. This paper highlights work on controlling the process settings to print filaments of desired dimensions while constraining the operating point to a region where tensile strength is maximum while shrinkage is minimum. Response surface models relating the controllable process settings such as Robot Linear Velocity, Material Feed Rate and Nozzle Offset, to the geometric and physical properties of an extruded filament, are obtained through Face-centered Central Composite Designed experiments. Unlike traditional applications of this technique which involve identifying a fixed optimal operating point, we use these models to first uncover the possible dimensions of a filament that can be obtained within operating boundaries of our system. Process setting predictions are then made through multi-objective optimization of the mathematical models. An interesting outcome of our study is the ability to produce filaments of different shrinkage and tensile strength properties, by solely changing process settings. As a follow up, we identify the optimal lateral overlap and inter-layer spacing parameters to define toolpaths to print 3D structures. If unoptimized, the material’s anisotropic shrinkage and non-linear compression characteristics cause severe delamination, cross-sectional tapering and warpage. Lastly, we show the linear scalability of our shrinkage model in 3D space which allows us to suitably compensate toolpaths to significantly improve dimensional accuracy of 3D printed artifacts.

Copyright © 2018 by ASME

Figures

Tables

Interactive Graphics

Video

Country-Specific Mortality and Growth Failure in Infancy and Yound Children and Association With Material Stature

Use interactive graphics and maps to view and sort country-specific infant and early dhildhood mortality and growth failure data and their association with maternal

NOTE:
Citing articles are presented as examples only. In non-demo SCM6 implementation, integration with CrossRef’s "Cited By" API will populate this tab (http://www.crossref.org/citedby.html).

Some tools below are only available to our subscribers or users with an online account.

Related Content

Customize your page view by dragging and repositioning the boxes below.

Related eBook Content
Topic Collections

Sorry! You do not have access to this content. For assistance or to subscribe, please contact us:

  • TELEPHONE: 1-800-843-2763 (Toll-free in the USA)
  • EMAIL: asmedigitalcollection@asme.org
Sign In