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Fabrication of Complex-Shape Products From a Binder-Free Green Composite Using Bamboo Fibers and Powders Extracted With a Machining Center

[+] Author Affiliations
Kota Inoue, Antoine Bigeard, Toshiki Hirogaki, Eiichi Aoyama

Doshisha University, Kyotanabe-shi, Japan

Keiji Ogawa

Ryukoku University, Otsu-shi, Japan

Hiromichi Nobe

Mifuji Kikai Seisakusho Inc., Tatebayashi-shi, Japan

Paper No. DETC2017-67481, pp. V004T05A023; 7 pages
doi:10.1115/DETC2017-67481
From:
  • ASME 2017 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference
  • Volume 4: 22nd Design for Manufacturing and the Life Cycle Conference; 11th International Conference on Micro- and Nanosystems
  • Cleveland, Ohio, USA, August 6–9, 2017
  • Conference Sponsors: Design Engineering Division, Computers and Information in Engineering Division
  • ISBN: 978-0-7918-5816-5
  • Copyright © 2017 by ASME

abstract

Research is currently ongoing for composite materials using natural fiber with a small burden on the environment. We have been focusing on bamboo because of its fast growth, renewability, flexibility, low cost, and high specific strength. We previously proposed a novel hot press fabrication method for binder-free green composite products made from bamboo fibers extracted by end-milling with a machining center. We can use this method to form three-dimensionally shaped products, especially hemispherical shells, by using two kinds of dies. However, this method is complex and takes longer than one-step hot press forming. In the present report, we propose a new method that uses bamboo powder with a particle size of less than 500 μm. Our new method uses one-step hot press forming and is quicker than the previous method at making a hemispherical shell shape. The new method was successfully used to manufacture hemispherical shell-shape products.

Copyright © 2017 by ASME

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