0

Full Content is available to subscribers

Subscribe/Learn More  >

Integrated Approach for Steam Turbine Thermo-Structural Analysis and Lifetime Prediction at Transient Operations

[+] Author Affiliations
Leonid Moroz, Roman Kochurov, Boris Frolov

SoftInWay Inc., Burlington, MA

Glenn Doerksen, Fernando Romero

Sulzer Turbo Services Houston Inc., La Porte, TX

Paper No. GT2017-63547, pp. V008T29A012; 10 pages
doi:10.1115/GT2017-63547
From:
  • ASME Turbo Expo 2017: Turbomachinery Technical Conference and Exposition
  • Volume 8: Microturbines, Turbochargers and Small Turbomachines; Steam Turbines
  • Charlotte, North Carolina, USA, June 26–30, 2017
  • Conference Sponsors: International Gas Turbine Institute
  • ISBN: 978-0-7918-5095-4
  • Copyright © 2017 by ASME

abstract

In order to achieve the highest power plant efficiency, original equipment manufacturers (OEMs) continuously increase turbine working parameters (steam temperatures and pressures), improve components design and modify start-up cycles to reduce time while providing more frequent start-up events. All these actions result in much higher levels of thermo-stresses, a lifetime consumption of primary components and an increased demand for accurate thermo-structural and LCF simulations.

In this study, some aspects of methodological improvement are analyzed and proposed in the frame of an integrated approach for steam turbine components thermo-structural analysis, reliability and lifetime prediction. The full scope of the engineering tasks includes aero/thermodynamic flow path and secondary flows analysis to determine thermal boundary conditions, detailed thermal/structural 2D and 3D FE models preparation, components thermal and stress-strain simulation, rotor-casing differential expansion and clearances analysis, and finally, turbine unit lifetime estimation. Special attention is paid to some of the key factors influencing the accuracy of thermal stresses prediction, specifically, the effect of ‘steam condensation’ on thermal BC, the level of detailing for thermal zones definition, thermal contacts and mesh quality in mechanical models. These aspects have been studied and validated against test data, obtained via a 30 MW steam turbine for combined cycle application based on actual start-up data measured from the power plant. The casing temperatures and rotor-stator differential expansion, measured during the commissioning phase of the turbine, were used for methodology validation. Finally, the evaluation of the steam turbine HPIP rotor lifetime by means of a low cycle fatigue approach is performed.

Copyright © 2017 by ASME

Figures

Tables

Interactive Graphics

Video

Country-Specific Mortality and Growth Failure in Infancy and Yound Children and Association With Material Stature

Use interactive graphics and maps to view and sort country-specific infant and early dhildhood mortality and growth failure data and their association with maternal

NOTE:
Citing articles are presented as examples only. In non-demo SCM6 implementation, integration with CrossRef’s "Cited By" API will populate this tab (http://www.crossref.org/citedby.html).

Some tools below are only available to our subscribers or users with an online account.

Related Content

Customize your page view by dragging and repositioning the boxes below.

Related eBook Content
Topic Collections

Sorry! You do not have access to this content. For assistance or to subscribe, please contact us:

  • TELEPHONE: 1-800-843-2763 (Toll-free in the USA)
  • EMAIL: asmedigitalcollection@asme.org
Sign In