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Springback Evaluation of 304 Stainless Steel in an Electrically Assisted Air Bending Operation

[+] Author Affiliations
Abdelrahim Khal, Brandt J. Ruszkiewicz, Laine Mears

Clemson University, Greenville, SC

Paper No. MSEC2016-8736, pp. V001T02A020; 7 pages
  • ASME 2016 11th International Manufacturing Science and Engineering Conference
  • Volume 1: Processing
  • Blacksburg, Virginia, USA, June 27–July 1, 2016
  • Conference Sponsors: Manufacturing Engineering Division
  • ISBN: 978-0-7918-4989-7
  • Copyright © 2016 by ASME


Driven by the automotive industry’s drive towards lightweighting, electrically assisted forming (EAF) is one of the most rapidly growing research fields in bulk deformation, and is classified under the general term “Electrically-Assisted Manufacturing (EAM)”. In EAF electric current (continuous or intermittent) is applied to a metallic sheet during the forming process, leading to numerous advantageous effects that have been studied and proven by several research groups and for different structural metals, such as reduced forming load and flow stress, increased formability, and reduction (or even elimination) of springback. Electrically-assisted bending (EAB) is a recent evolution of EAF technique, with the aim of capitalizing on the aforementioned advantages of EAF technique. In this work the effects of the EAB process on the final springback in an air bending test are identified, with the metal sheet being bent under different electrical field conditions. In addition, a comparison between the effects of applying the current during forming versus post forming are investigated. It was found that in general, higher current density (amount of current through cross sectional area of specimen (A/mm2), more frequent pulse period, and longer pulse duration all resulted in a greater degree of springback reduction. A microstructural evaluation showed no change in grain size in the presence of electric current.

Copyright © 2016 by ASME



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