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Residual Stress Measurement in a Stainless Steel Clad Ferritic Plate Using the Contour Method

[+] Author Affiliations
Nida Naveed, Foroogh Hosseinzadeh, Jan Kowal

The Open University, Milton Keynes, UK

Paper No. PVP2013-97101, pp. V005T11A006; 7 pages
  • ASME 2013 Pressure Vessels and Piping Conference
  • Volume 5: High-Pressure Technology; ASME NDE Division; Rudy Scavuzzo Student Paper Symposium
  • Paris, France, July 14–18, 2013
  • Conference Sponsors: Pressure Vessels and Piping Division, Nondestructive Evaluation Engineering Division
  • ISBN: 978-0-7918-5569-0
  • Copyright © 2013 by ASME


In pressure vessels stainless steel weld-overlay cladding is a widely used technique to provide a protective barrier between the corrosive environment and the ferritic low alloy base metal. While the cladding layers enhance corrosion resistance, the induced residual stresses due to the deposition of weld layers are of major concern. It is of paramount importance to understand how residual stresses interact with service loading when the vessel is pressurized. Therefore, knowledge of the initial residual stresses due to cladding is an essential input for structural integrity assessment of pressure vessels.

In the present paper the Contour Method was conducted to measure residual stresses in an austenitic steel cladded plate that was fabricated from a ferritic steel base plate with three layers of austenitic stainless steel weld metal cladding deposited on the top surface. The Contour Method was chosen for various reasons. First, it provides a full 2D variation of residual stresses over the plane of interest. Second, it is not limited by the thickness of components or microstructural variations and finally it should potentially capture the variation of residual stresses in each individual weld beads and due to the possible phase transformation in the ferritic base material. The map of longitudinal residual stresses was measured by sectioning the test component along a transverse plane at mid-length. The measured residual stresses were in good agreement with published results in the open literature.

Copyright © 2013 by ASME



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