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Fatigue Qualification of Heavy Wall Line Pipe and Girth Weld for High Pressure Applications

[+] Author Affiliations
Philippe P. Darcis

TenarisDalmine, Dalmine, BG, Italy

Noe Mota, Enrique Garcia, Israel Marines-Garcia, Hector M. Quintanilla

TenarisTamsa R&D, Veracruz, VER, México

Wan C. Kan, Tyler Visco, Rupak Ghosh

ExxonMobil Development Company, Houston, TX

Paper No. OMAE2013-10853, pp. V003T03A029; 10 pages
doi:10.1115/OMAE2013-10853
From:
  • ASME 2013 32nd International Conference on Ocean, Offshore and Arctic Engineering
  • Volume 3: Materials Technology; Ocean Space Utilization
  • Nantes, France, June 9–14, 2013
  • Conference Sponsors: Ocean, Offshore and Arctic Engineering Division
  • ISBN: 978-0-7918-5535-5
  • Copyright © 2013 by ASME

abstract

As the offshore oil & gas industry moves into deeper waters, more and more offshore projects, specifically the subsea, riser and flowline designs, rely on heavy wall line pipe materials. These pipe materials must be capable of operating in stringent working conditions such as high pressures, high temperatures, large deformations, fatigue loading, sour environments, etc.

Within this context, ExxonMobil Development Company and Tenaris have jointly conducted a detailed technical assessment of the mechanical and fatigue performance of the newly developed heavy wall X65 line pipe (LP) developed by Tenaris.

The main goal of such project is to evaluate and demonstrate via full-scale testing the fatigue performance of this new generation of heavy wall line pipe materials and the associated girth weld also recently developed by Tenaris. Although conclusive fatigue performance results at ID are not included in the present paper, the comprehensive test/qualification plan also includes a fatigue performance comparison at ID and OD.

The present work clearly demonstrates weldability of this Heavy Wall X65 (273 mm OD × 46 mm WT) line pipe. A narrow-groove bevel welding procedure utilizing the STT® process for the root pass and single torch GMAW process for hot-pass, fill, and cap has been successfully developed. Four full scale fatigue tests were also successfully conducted using a resonant fatigue test machine. The presented fatigue results help demonstrate a realistic level of fatigue performance achievable with this thick wall LP/girth weld technology which will help facilitate assessment of riser/flowline design feasibility in ultra-deep water applications and/or high pressures fields.

Copyright © 2013 by ASME

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