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Shape Characterization for Droplet Impingement Dynamics in Ink-Jet Deposition

[+] Author Affiliations
Wenchao Zhou, Drew Loney, Andrei G. Fedorov, F. Levent Degertekin, David W. Rosen

Georgia Institute of Technology, Atlanta, GA

Paper No. DETC2012-71026, pp. 1313-1319; 7 pages
doi:10.1115/DETC2012-71026
From:
  • ASME 2012 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference
  • Volume 2: 32nd Computers and Information in Engineering Conference, Parts A and B
  • Chicago, Illinois, USA, August 12–15, 2012
  • Conference Sponsors: Design Engineering Division, Computers and Information in Engineering Division
  • ISBN: 978-0-7918-4501-1
  • Copyright © 2012 by ASME

abstract

The impact of droplets onto a substrate in ink-jet printing is critical for control and optimization of the droplet deposition process to improve part quality and accuracy and to reduce the manufacturing time. However, most previous research on droplet impingement dynamics mainly utilized one metric — the droplet spreading radius, which does not provide enough information for manufacturing purposes. This paper presents a new metric that is relevant to manufacturing by characterizing the droplet shape by measuring the similarity between the droplet shape and a desired shape over time. This enables a model of droplet shape evolution and optimization of the droplet deposition process to build desired geometries. Meanwhile, analyses with this shape metric aids understanding the physics of droplet shape evolution during impingement. A 2-D shape metric is first proposed and test cases are given to validate the effectiveness of the shape metric. Then the definition is extended to characterize 3-D droplet shape. Results also show the 3-D shape metric is effective and robust.

Copyright © 2012 by ASME

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