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Slow-Roll of 40 MW Condensing-Extraction Steam Turbines in a 420 MW Cogeneration Plant

[+] Author Affiliations
Steve Ingistov, Michael Milos

BP/WCC, Carson, CA

Rakesh K. Bhargava

Hess Corp., Houston, TX

Paper No. GT2012-68118, pp. 827-834; 8 pages
doi:10.1115/GT2012-68118
From:
  • ASME Turbo Expo 2012: Turbine Technical Conference and Exposition
  • Volume 3: Cycle Innovations; Education; Electric Power; Fans and Blowers; Industrial and Cogeneration
  • Copenhagen, Denmark, June 11–15, 2012
  • Conference Sponsors: International Gas Turbine Institute
  • ISBN: 978-0-7918-4469-4
  • Copyright © 2012 by ASME

abstract

This paper describes efforts required to operate condensing-extraction steam turbine generators with flexible rotor design on a slow-roll (also called, true stand-by) mode of operation. This mode of operation became necessary as a result of changing steam demand from the refinery and the resulting decreased performance of the existing steam turbine generators and the associated economic losses for the cogeneration facility. Design modifications implemented to achieve slow-roll of steam turbine generators and produce maximum power output obtainable with new steam flow conditions without affecting reliability and availability of the entire cogeneration facility are discussed in this paper. Successful implementation of the proposed design approach was demonstrated through extensive field testing completed in the summer of 2011. A simple life cycle economic analysis shows that the payback period associated with the proposed design modifications implemented to two steam turbine generators at the plant is approximately six (6) months.

Copyright © 2012 by ASME

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