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Design Overview of a Three-Kilowatt Recuperated Ceramic Turboshaft Engine

[+] Author Affiliations
Michael J. Vick

U.S. Naval Research Laboratory, Washington, DC

Andrew Heyes

Imperial College London, London, UK

Keith Pullen

City University London, London, UK

Paper No. GT2009-60297, pp. 297-310; 14 pages
  • ASME Turbo Expo 2009: Power for Land, Sea, and Air
  • Volume 5: Microturbines and Small Turbomachinery; Oil and Gas Applications
  • Orlando, Florida, USA, June 8–12, 2009
  • Conference Sponsors: International Gas Turbine Institute
  • ISBN: 978-0-7918-4886-9 | eISBN: 978-0-7918-3849-5
  • Copyright © 2009 by ASME


A three-kilowatt turboshaft engine with a ceramic recuperator and turbine has been designed for small unmanned air vehicle (UAV) propulsion and portable power generation. Compared with internal combustion (IC) engines, gas turbines offer superior reliability, engine life, noise and vibration characteristics, and compatibility with military fuels. However, the efficiency of miniature gas turbines must be improved substantially, without severely compromising weight and cost, if they are to compete effectively with small IC engines for long-endurance UAV propulsion. This paper presents a design overview and supporting analytical results for an engine that could meet this goal. The system architecture was chosen to accommodate the limitations of mature, cost-effective ceramic materials: silicon nitride for the turbine rotors, and toughened mullite for the heat exchanger and turbine stators. An engine with a cycle pressure ratio below 2:1, a multistage turbine, and a highly effective recuperator is shown to have numerous advantages in this context. A key benefit is a very low water-vapor-induced surface recession rate for silicon nitride, due to an extremely low partial pressure of water in the combustion products. Others include reduced sensitivity to internal flaws, creep, and foreign object damage; an output shaft speed low enough for grease-lubricated bearings; and the potential viability of a novel premixed heat-recirculating combustor.

Copyright © 2009 by ASME
Topics: Ceramics , Engines , Design



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