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Global Product Family Design: A Mathematical Model for Simultaneous Decision of Module Commonalization and Supply Chain Configuration

[+] Author Affiliations
Kikuo Fujita, Hirofumi Amaya, Ryota Akai

Osaka University, Suita, Osaka, Japan

Paper No. DETC2011-47853, pp. 577-589; 13 pages
doi:10.1115/DETC2011-47853
From:
  • ASME 2011 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference
  • Volume 5: 37th Design Automation Conference, Parts A and B
  • Washington, DC, USA, August 28–31, 2011
  • Conference Sponsors: Design Engineering Division and Computers and Information in Engineering Division
  • ISBN: 978-0-7918-5482-2
  • Copyright © 2011 by ASME

abstract

Today’s manufacturing has become global at all aspects of marketing, design, production, distribution, etc. While product family design has been an essential viewpoint for meeting with the demand for product variety, its meaning is becoming more broad and complicated with linking product design with issues on market systems, supply chain, etc. This paper calls such a design situation ‘global product family design,’ and firstly characterizes its components and complexity. Following them, this paper develops a mathematical model for the simultaneous decision problem of module commonalization strategies under the given product architecture and supply chain configuration through selection of manufacturing sites for module production, assembly and final distribution as an instance of the problems. This paper demonstrates some numerical case studies for ascertaining the validity and promise of the developed mathematical model with an optimization method configured with a genetic algorithm and a simplex method. Finally, it concludes with some discussion on future works.

Copyright © 2011 by ASME
Topics: Design , Supply chains

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