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Flank Wear of Multi-Layer Coated Tool and Wear Prediction Using Abrasion Wear Model

[+] Author Affiliations
Kyung-Hee Park, Patrick Y. Kwon

Michigan State University, East Lansing, MI

Paper No. MSEC2009-84100, pp. 331-340; 10 pages
  • ASME 2009 International Manufacturing Science and Engineering Conference
  • ASME 2009 International Manufacturing Science and Engineering Conference, Volume 1
  • West Lafayette, Indiana, USA, October 4–7, 2009
  • Conference Sponsors: Manufacturing Engineering Division
  • ISBN: 978-0-7918-4361-1 | eISBN: 978-0-7918-3859-4
  • Copyright © 2009 by ASME


In this paper, we have combined experimental and numerical approaches to understand the flank wear and its evolution of the multi-layer (TiCN/Al2 O3 /TiCN) coated carbide insert after continuous turning of AISI 1045 steels. In addition using advanced microscope techniques such as scanning electron microscope, confocal laser scanning microscope, etc., we have captured the three dimensional images of flank wear. Using the wavelet filtering, the roughness profiles and groove sizes on the flank surface were analyzed and compared. Both 2-body and 3-body abrasion models were used as the basis to predict flank wear lands, which are then compared with the experimentally observed wear images. Finite Element (FE) models were developed to simulate the changes on the interfacial conditions as the flank wear progresses during cutting.

Copyright © 2009 by ASME
Topics: Wear , Abrasion



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