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Effect of Controlled Modulation on Chip Formation and Interface Tribology in Machining

[+] Author Affiliations
J. B. Mann, C. Saldana, W. D. Compton, K. P. Trumble, S. Chandrasekar

Purdue University, West Lafayette, IN

T. N. Farris

Rutgers University, Piscataway, NJ

Paper No. MSEC2009-84381, pp. 187-191; 5 pages
doi:10.1115/MSEC2009-84381
From:
  • ASME 2009 International Manufacturing Science and Engineering Conference
  • ASME 2009 International Manufacturing Science and Engineering Conference, Volume 1
  • West Lafayette, Indiana, USA, October 4–7, 2009
  • Conference Sponsors: Manufacturing Engineering Division
  • ISBN: 978-0-7918-4361-1 | eISBN: 978-0-7918-3859-4
  • Copyright © 2009 by ASME

abstract

Based on consideration of mechanics of chip formation, it is shown that the application of a controlled modulation fundamentally changes the nature of the extreme deformation underlying chip formation, and the severe contact conditions at the tool-chip interface. Important consequences are significant reduction in the energy of chip formation, and control of chip shape and size for improved chip management. Implementation of modulation-assisted machining for industrial machining processes is discussed.

Copyright © 2009 by ASME
Topics: Tribology , Machining

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