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Blisk Life Prediction for Twin-Shaft Turbo Engines by Using a Two-Dimensional Thermal Off-Design Model

[+] Author Affiliations
Ying Chen, Ashok Koul, Jun Zhao

Life Prediction Technologies Inc., Ottawa, ON, Canada

Paper No. POWER2010-27233, pp. 235-241; 7 pages
doi:10.1115/POWER2010-27233
From:
  • ASME 2010 Power Conference
  • ASME 2010 Power Conference
  • Chicago, Illinois, USA, July 13–15, 2010
  • Conference Sponsors: Power Division
  • ISBN: 978-0-7918-4935-4 | eISBN: 978-0-7918-3876-1
  • Copyright © 2010 by ASME

abstract

Understanding the off-design engine behavior is very important for the life cycle management of gas turbines because overhaul interval must be predicted accurately to minimize engine down time and maintenance costs. An off-design thermodynamic model has been developed for twin-shaft engines to obtain mean-line temperature distribution to be used in a prognostics system. A semi-empirical projecting approach was adopted to compute the two-dimensional temperature distribution for the gas path components. This temperature profile was then fed into the structural analysis and damage modeling modules of the prognostics system to predict the fracture critical location and crack initiation life of an A 250 integrally cast bladed disc (blisk). Comparison of the twin shaft model with GasTurb results showed that the model predicts the temperature profile within +/− 8K. The life prediction results from the prognostics system also match closely with the field data.

Copyright © 2010 by ASME
Topics: Engines , Design

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