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A Rule-Based Process Design and Finite Element Analysis of Multistage Deep Drawing of Box Shapes

[+] Author Affiliations
A. S. Wifi

Cairo University, Cairo, Egypt

R. K. Abdel-Mageid

Beni-Sueif University, Beni-Sueif, Egypt

A. H. Gomaa

Benha University, Kalubiya, Egypt

M. Shazly

The British University in Egypt, Al-Shorouk City, Egypt

Paper No. IMECE2010-40992, pp. 137-146; 10 pages
  • ASME 2010 International Mechanical Engineering Congress and Exposition
  • Volume 3: Design and Manufacturing, Parts A and B
  • Vancouver, British Columbia, Canada, November 12–18, 2010
  • Conference Sponsors: ASME
  • ISBN: 978-0-7918-4427-4
  • Copyright © 2010 by ASME


In this paper a computer-aided rule-based process design of multi-staged deep drawing of box shaped shells is developed. A decomposition method is adopted in the algorithm for geometry description of the part under consideration. The shell geometry, tooling dimensions and load required are determined for each stage. A finite element analysis is carried out to verify and adjust the output of this process design algorithm. The deformation severity and the resulting strains and thickness variations are investigated. The forming limit diagram (FLD) is adopted as a basic reference to monitor possible part failure in the process.

Copyright © 2010 by ASME



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