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Minimised Gear Lubrication by a Minimum Oil/Air Flow Rate

[+] Author Affiliations
Bernd-Robert Höhn, Klaus Michaelis, Hans-Philipp Otto

Technical University of Munich, Garching, Germany

Paper No. DETC2007-34119, pp. 717-725; 9 pages
doi:10.1115/DETC2007-34119
From:
  • ASME 2007 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference
  • Volume 7: 10th International Power Transmission and Gearing Conference
  • Las Vegas, Nevada, USA, September 4–7, 2007
  • Conference Sponsors: Design Engineering Division and Computers and Information in Engineering Division
  • ISBN: 0-7918-4808-6 | eISBN: 0-7918-3806-4
  • Copyright © 2007 by ASME

abstract

The objectives of the research project were to investigate the limits concerning possible reduction of lubricant quantity in gears without detrimental influence on the load carrying capacity. The investigations covered the influence of the oil level in dip lubricated systems as well as the oil flow rate in spray lubricated systems namely oil-air supply systems on power loss, heat generation and load carrying capacity. The load carrying capacity in terms of characteristic gear failure modes was determined and was compared to the results using conventional lubricant volumes with dip lubrication. Therefore in back-to-back gear tests the parameters speed, load and oil quantity were varied for examination of the four main gear flank damages: scuffing, wear, pitting and micropitting. The investigations showed the application potential of oil/air lubrication also for heavy duty transmissions nevertheless there exists a natural limitation for lowering the oil quantity in transmissions without detrimental influence on the load carrying capacity.

Copyright © 2007 by ASME
Topics: Lubrication , Air flow , Gears

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