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On-Line Monitoring Software and Diagnostic Tool for Centrifugal Compressor Performance Evaluation

[+] Author Affiliations
Kamorudeen B. Abidogun

Saudi Basic Industries Corporation

Mohamed S. Al-Ghamdi

TAYF

Adel Al-Ali, Khalid Al-Yousef

PETROKEMYA

Paper No. IMECE2006-13146, pp. 419-423; 5 pages
doi:10.1115/IMECE2006-13146
From:
  • ASME 2006 International Mechanical Engineering Congress and Exposition
  • Manufacturing Engineering and Textile Engineering
  • Chicago, Illinois, USA, November 5 – 10, 2006
  • Conference Sponsors: Manufacturing Engineering Division and Textile Engineering Division
  • ISBN: 0-7918-4774-8 | eISBN: 0-7918-3790-4
  • Copyright © 2006 by ASME

abstract

In-house developed centrifugal compressor performance software was customized for PETROKEMYA (an affiliate of SABIC) Olefins III cracked gas compressor (CGC), the heart of ethylene plant. The software provides live performance analysis of the machine by calculating, per section, polytropic efficiency, polytropic head, and gas power using Lee-Kesler equation of state. Gas analysis is read online to reflect the minute changes in the composition on the calculated parameters. Actual operating parameters are plotted continuously and compared to the performance curves in order to predict possible performance deterioration before it becomes too late. Such information is useful in determining future maintenance requirements based on the actual performance of the machine rather than the traditional time-based maintenance. Moreover, it ensures proper timely action through optimization of wash oil or other chemical injection to help minimize fouling accumulation rate and maximize production and machine availability. Features are introduced to enable performance analysis of the compressor since commissioning to be carried out by click of a button, providing useful information for upgrading and troubleshooting. Unlike its commercially available counterpart with write-protected restrictions, the software is easily modified for additional features that are of interest to Engineers. Features planned for the future include adding intelligent system capability for predicting performance deterioration severity, auto-notifying agents etc. Performance evaluation of a 45 MW, five section process gas compressor before and after turnaround (T/A), clearly revealed the fouling prediction capability of the software.

Copyright © 2006 by ASME

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