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The Worlds’ First Ever Cooling Tower Acceptance Test Using Process Data Reconciliation

[+] Author Affiliations
Magnus Langenstein, Jan Hansen-Schmidt

BTB-Jansky GmbH, Leonberg, Germany

Paper No. ICONE14-89643, pp. 233-237; 5 pages
  • 14th International Conference on Nuclear Engineering
  • Volume 1: Plant Operations, Maintenance and Life Cycle; Component Reliability and Materials Issues; Codes, Standards, Licensing and Regulatory Issues; Fuel Cycle and High Level Waste Management
  • Miami, Florida, USA, July 17–20, 2006
  • Conference Sponsors: Nuclear Engineering Division
  • ISBN: 0-7918-4242-8 | eISBN: 0-7918-3783-1
  • Copyright © 2006 by ASME


The cooling capacity of cooling towers is influenced by multiple constructive and atmospheric parameters in a very complex way. This leads to strong variations of the measured cold-water temperature and causes unacceptable unreliability of conventional acceptance tests, which are based on single point measurements. In order to overcome this lack of accuracy a new approach to acceptance test based on process data reconciliation has been developed by BTB Jansky and applied at a nuclear power plant. This approach uses process data reconciliation according to VDI 2048 [1, 2] to evaluate datasets over a long period covering different operating conditions of the cooling tower. Data reconciliation is a statistical method to determine the true process parameters with a statistical probability of 95% by considering closed material-, mass- and energy balances. Datasets which are not suitable for the evaluation due to strong transient gradients are excluded beforehand, according to well-defined criteria. The reconciled cold-water temperature is then compared, within a wet bulb temperature range of 5°C to 20°C to the manufacturer’s guaranteed temperature. Finally, if the average deviation between reconciled and guaranteed value over the evaluated period is below zero, the cooling tower guarantee is fulfilled.

Copyright © 2006 by ASME
Topics: Cooling towers



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