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Experimental Investigation of the Machinabilty of Polycarbonate Reinforced With Multiwalled Carbon Nanotubes

[+] Author Affiliations
Johnson Samuel, Richard E. DeVor, Shiv G. Kapoor, K. Jimmy Hsia

University of Illinois at Urbana-Champaign

Paper No. IMECE2005-79756, pp. 1247-1256; 10 pages
doi:10.1115/IMECE2005-79756
From:
  • ASME 2005 International Mechanical Engineering Congress and Exposition
  • Manufacturing Engineering and Materials Handling, Parts A and B
  • Orlando, Florida, USA, November 5 – 11, 2005
  • Conference Sponsors: Manufacturing Engineering Division and Materials Handling Division
  • ISBN: 0-7918-4223-1 | eISBN: 0-7918-3769-6
  • Copyright © 2005 by ASME

abstract

The machinability of a polycarbonate nanocomposite containing multiwalled carbon nanotubes is investigated and contrasted with its base polymer and with a conventional carbon fiber composite. The material microstructures are characterized using transmission electron and scanning electron microscopy methods. Micro end milling experiments are conducted on the three materials. Chip morphology, machined surface characteristics and the nature of the cutting forces are employed as machinability measures for comparative purposes. Polycarbonate chips are seen to transition from being discontinuous to continuous as the feed-per-tooth (FPT) increases, while, at all FPT values the nanocomposite is seen to form comparatively thicker continuous chips. The nanocomposite and the carbon fiber composite are seen to have the lowest and the highest magnitudes, respectively, for both the surface roughness and cutting forces. Shearing along the nanotube-polymer interface and better thermal conductivity are speculated to be the mechanisms responsible for the observations seen in the nanocomposite.

Copyright © 2005 by ASME

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